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Cyclone Dust Collectors

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Cyclone Dust Collectors

Cyclone dust collectors are a form of inertial separator that uses centrifugal force to extract particles from a gas stream. Air is cleansed by cyclonic action generated inside the cyclone collection chamber. Read More…

Cyclone Dust Collectors Cyclone dust collectors are ideal for abrasive large particle dust collection tasks that would stress standard filter media. For this reason they are often used as pre-filtering modules for bag houses and cartridge collectors.
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Leading Manufacturers

Chapel Hill, NC  |  800-267-5585

With 20+ years in the industry, it is no wonder Quality Air Management manufactures and supplies the newest, most revolutionary technology available. This includes a wide variety of quality dust collectors in standard and custom configurations.

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Quality Air Management $$$

Alsip, IL  |  708-597-7090

Scientific Dust Collectors (SDC) began in 1981 when our first patent for improving filter cleaning was issued. Since then, SDC has been issued a number of additional related patents for improvements in dust collector cleaning technologies including our patented nozzle-based cleaning system which is superior to other collectors. Combined with our High Side Inlets, Wide Filter Spacing, and Inlet Baffling, we are able to guarantee performance, efficiency, and filter life. If you want the best, please consider SDC.

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Scientific Dust Collectors $$$

Liverpool, NY  |  315-451-5300

Griffin Filters is a trusted and dedicated leading manufacturer in the dust collector industry. We offer a wide selection of dust collectors with customization options available in order to serve various industries. Our experts are committed to manufacturing high-quality dust collectors that fit our customers' needs at competitive prices. Since its start in 1950, Griffin Filters has been setting industry standards in the dust collecting industry.

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Griffin Filters $$$

Kernersville, NC  |  336-906-4817

Atlantic Dust Collection is committed to providing you with the highest level of customer service and the best most cost effective way to keep your facility clean, safe and functioning properly. Our highly skilled team has the application knowledge and experience to provide the best solution for your application as well as your budget. We are dedicated to our customers and will continue to provide effective solutions and support to meet the demand on site.

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Atlantic Dust Collection $$$

Liberty, SC  |  864-525-1421

Clear Vue Cyclones has been a leader in the dust collecting industry since 2004. We offer a wide selection of dust collecting systems to ensure we can meet the needs of our customers. Contact our expert team today to learn more about our high-quality dust collectors.

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Clear Vue Cyclones $$$

Hartland, WI  |  800-854-0030

Our dust collecting systems are designed to eliminate respirable airborne contaminants from the work environment. Eliminating airborne contamination in the workspace can lead to better employee performance and a lower rate of absenteeism.

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Midwest Finishing Systems, Inc. $$$
placeholder image Quality Air Management Scientific Dust Collectors Griffin Filters Atlantic Dust Collection Clear Vue Cyclones Midwest Finishing Systems, Inc.

The dust particles are pushed up against the cyclone wall by a powerful circular airflow resembling a vortex before sliding to the bottom of the hopper for collection. Cyclone systems can eliminate heavy, large particles mixed with fine dust. Before baghouses, they were frequently employed as pre-cleaners.

Cyclone Dust Collector

When particles are larger than 20 microns, cyclones are frequently employed in woodworking, pulp and paper, shot blasting, mills, grain and agricultural, recycling plants, and many other industries. It has a mechanical separator that removes airborne dust particles using centrifugal force in industrial applications.

How Cyclone Dust Collectors Work

Cyclone dust collectors are typically added to conveyor systems shortly before the dust filters, which are positioned close to the vacuum pump(s) that power the conveying system. Air spins in a cyclone as it is accelerated through the dust collector's chamber and directed toward the vacuum conveying pump.

Working of Cyclone Dust Collector

The heavier plastic particles and dust are forced outward toward the cyclone chamber wall by the centrifugal force produced by this rapid, circular airflow. They collide with the wall, slow down, and land in a hopper or bin situated beneath the cyclone collector.

Cyclone Separator

Considerations When Choosing a Cyclone Dust Collector

  • Dust control needs: The amount of airflow needed to catch and transport particulates to the cyclone dust collection system is directly proportional to its size. The size and type of system required can be determined using a facility-wide dust management assessment. What size are particulate pollutants going to be collected? Is ventilation air to be redirected back into the manufacturing area or exhausted? Is dust produced continuously or just during a certain process? The assessment aids in finding the best cyclone dust collection system.
  • System footprint: The location of the cyclone dust collector installation is crucial. Standalone cyclone systems can be compact, incredibly effective, and reasonably priced air-material separators. However, more floor space and headroom are needed if the system also needs a downstream dust collector. The system is complicated by the two independent discharge sites for the collected dust produced by a cyclone and baghouse or cartridge dust collector system.
  • Pre-filtering needs: The size of the airborne particles and their distribution within the air or gas stream impact the efficiency of dust and particulate collection in any facility. Before investing in a system, consider the size of the particulates flowing in the factory or facility. Cyclones can effectively remove large particle matter (over 10 to 20 microns in diameter.) A solitary cyclone might be enough if the application catches bigger particles, such as 200 mesh. In other instances, a cyclone may function as a "pre-cleaner" for baghouses and cartridge collectors by lowering the dust load and pre-filtering coarser material when the contaminants comprise particles smaller than 10 microns in diameter
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  • Health benefits: The primary benefit of removing dust from the workplace is its positive impact on health. Once in the air, dust and particles can offer a variety of health risks to individuals who are exposed to them. Respiratory problems, poisoning, allergic reactions, and some types of cancer can be brought on by fine dust particles, a combination of compounds in different materials like metals, wood, silica, and minerals. A cyclone dust collector can significantly improve the working environment for employees.
Cyclone Dust Collector

Benefits of Cyclone Dust Collectors

  • The amount of dust that cyclone dust collectors must collect in fixed filter screens, which are far more challenging to access, remove, and clean, is drastically reduced.
  • The maintenance interval for dust-collection equipment is significantly increased. Usually, all that needs to be done to maintain a machine is to empty and replace the dustbin.
  • A cyclone dust collector eliminates the possibility of conveyor performance issues or vacuum pump damage brought on by postponed maintenance or faulty reinstallation of dust filter housings following filter-screen maintenance.

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